Mark Langford's KR2S Project

KR2S Corvair Oil System

created Sept 26, 2004


Here's a shot of how the oil system finally ended up. Please ignore the temporary plastic primer lines and other no-no's in this photo, as much of this stuff changed before first flight. If you look where the stock oil filter used to be, you can see a blue AN-6 fitting connected to an Earl's "Pro-lite" hose. I bandsawed the filter mount off and used the one closest to the fuel pump as the oil outlet from the engine, and welded the other one up (although you could use it as an oil return). The port that feeds this hose used to run to the filter (from the oil pump), but now runs to the filter and cooler, and includes a thermostatic bypass on the way to the cooler. The return from all of that stuff re-enters the case via what was formerly the oil cooler return port. This retains the filter bypass, and adds thermostatic control sandwiched between adapter and filter for more rapid engine warming from a cold start. These inlet and outlet passages are connected inside the case, but I had to do my homework and trace the system to prove to myself that it would work. One of the oil cooler ports is now blocked off, using only the lower port that returns oil to the case. You can barely see the blue fitting hiding to the left of the starter, down below the square NPT plug. This oil system is now officially "flight tested", as I have 75 hours on it at this point.


Here you can see the 512ERL sandwich thermostat, purchased from Earl's. I welded an aluminum boss the top of the remote oil filter mount (Earl's part number 2277), which I tapped for the VDO oil pressure sensor. The adapter features inlets and outlets on each side, so there's a lot of versatility here. I used one of the extras to mount a temperature sensor for the EIS system, but I need to replace the spade terminal with a screw-type connector. I placed this stuff down low so changing the oil filter will not be a mess-making affair.

update, March 2007
I made some more improvements to the oil system with the latest incarnation of the 3100cc engine. Check it out, down near the bottom...


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